01
Define the product
You enter the finished product, its dimensions and material — Carton Box 20×20×5, Bristol 230 gsm.
ADVANCED CAPABILITIES · 06 — BILL OF MATERIALS SETUP
Define the product; let the system build the tree and the route.
You define the finished product; the system resolves the components, the operation sequence and the suitable machine alternatives together. The planner spends no hours on it — cost, lead time and capacity are visible before the job starts.
Awaiting definition…
BILL OF MATERIALS
Carton Box 20×20×5
Bristol 230 gsm · 900×1030 · 39,000 units
10
OFFSET PRINTING
Step 1 · Line 1
6 components
MACHINE
KBA 162 5C+Varnish
1.0000
RAW MATERIAL
VARN OFFSET WASH
6.0000
AUXILIARY
162 CTP PRINTING PLATE
5.0000
RAW MATERIAL
PANTONE 710
0.2781
RAW MATERIAL
CMYK — Cyan · Magenta · Yellow · Key
4 × 0.2781
SEMI-FINISHED
BRISTOL 230 g · 900×1030
1.0000
20
VARNISH PROTECTION
Step 2 · Line 1
3 components
30
LAMINATING
Step 3 · Line 2
3 components
40
SPECIAL DIE-CUTTING
Step 4 · Line 3
2 components
50
STRIPPING
Step 5 · Line 3
1 component
60
ASSEMBLY
Step 6 · Line 4
2 components
70
FINISHED-GOODS PREP
Step 7 · Line 4
2 components
80
PALLET STRAPPING
Step 8 · Line 4
5 components
Machine Route Alternatives — assessed by AI
Alternative 1
4 h 20 min · €0.52 · 92%
KBA 162 5C+Varnish → Laminator L6 165×100 → Yongch 120×160 → Omega Allpro 165
Alternative 2
4 h 55 min · €0.57 · 88%
KBA 105 6C+2Varnish → Laminator L5 165×160 → Yoco 120×165 → Leyla's team
Alternative 3
5 h 30 min · €0.61 · 84%
KBA 105 6C+2Varnish → Laminator L6 165×100 → Eterna 130×210 → Leyla's team
—
estimated time
—
unit cost
—
capacity
Result: the system recognizes the product, resolves the components and operation chain, builds the lowest-cost, shortest-time route, and states cost and lead time before the job starts.
02
The system builds the tree
Components, work in progress and the operation sequence (printing → varnish → lamination → die-cutting → pallet) are resolved automatically.
03
AI picks the route
Machine alternatives are assessed; the lowest-cost, shortest-time route is suggested.